Mining slurry density measurement — technology overview

Density measurement needs in concentrating, hydrometallurgy, and tailings transport — with Pisonics product mapping for each scenario.

Slurry density is a core process variable across the entire concentrator — directly tied to reagent dosing, recovery, and product quality. This overview maps Pisonics products to three typical mining scenarios.

Concentrating overflow / underflow

Ball mill discharge, hydrocyclone classification, flotation feed — density at these points drives separation efficiency. Typical picks: abrasive but insertion-OK → PS7400 tuning fork; no tapping allowed (rubber-lined pipe) → PS7010 clamp-on; lab-grade accuracy → PS7000 acoustic impedance.

Hydrometallurgy leach circuits

Atmospheric, high-pressure (HPAL), and bioleach circuits routinely exceed 80°C and are highly corrosive. Need high-temperature corrosion-resistant variants — typically titanium or Hastelloy wetted parts. PS7400 high-temperature custom is the workhorse.

Tailings / paste-fill transport

Long-distance tailings lines and underground paste-fill use large bore (DN300+) and wide range (1.2–2.0 g/cm³). PS7300 differential pressure is cost-effective for large bore. PS7010 clamp-on is convenient for retrofitting existing lines.

Selection decision tree

All three scenarios are mining, but the engineering considerations differ completely. See our 'six-step selection process' or contact a Pisonics engineer directly.

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